FrameAI — EN 1993 · EN 1992 · EN 1991 + AISC 360-22

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Case Study — Asia / Shenzhen

How a 30m × 80m Composite Factory in Shenzhen Went from PDF to Fabrication-Ready in 11 Minutes

FrameAI ran the same EN 1994 composite beam checks, EN 1993 frame analysis, connection design, and DSTV export that takes a detailer 22 hours. It took 11 minutes. Here's what came out.

11 min
FrameAI
vs
22 hrs
Manual
← Asia case studies
30 mSpan
80 mLength
8 baysBay spacing 10 m
2 400 teTotal steel
S355 J2Steel grade
HEA 400Column sections
Max 0.79Utilization
EN 1994-1-1Design code
Project Specs

30m × 80m Composite Steel Factory — Shenzhen

Single-span composite frame with steel beams and in-situ concrete slab. 120 mm thick composite slab on steel decking. Loading per EN 1991-1-1 (dead + live) and EN 1991-1-3 (snow). Three-phase construction. Every dimension traceable to the input PDF.

Overall span30 000 mm (single-span composite)
Overall length80 000 mm
Bay spacing10 000 mm (8 equal bays)
Eaves height8 000 mm
Roof typeIn-situ concrete slab, 120 mm, on steel decking
Primary frame typeFixed-base composite frame, hot-rolled HEA sections
Steel gradeS355 J2 (EN 10025-2:2019)
Total steel tonnage2 400 te (across 3 phases)
Snow load (sk)0.35 kN/m² (EN 1991-1-3, Guangdong region)
Live load (qk)5.0 kN/m² (EN 1991-1-1, industrial floor)
Column sectionsHEA 400
Primary beam sectionsHEA 500 composite beams
Stud diameter19 mm × 100 mm, headed
Stud spacingPer EN 1994-1-1 §6.5.3 shear connection design
Slab120 mm in-situ concrete on profiled steel decking
BracingX-bracing in end bays; column splice at 4 m above floor
Design codeEN 1993-1-1:2005 + EN 1994-1-1:2004 + National Annex
Connection codeEN 1993-1-8:2005 + National Annex
Export phasesPhase 1: frames 1–3, Phase 2: frames 4–6, Phase 3: frames 7–8
Workflow Comparison

11 Minutes vs 22 Hours — Stage by Stage

Same pipeline: PDF upload → composite beam design → steel frame analysis → connection design → DSTV NC1 export across 3 phases.

FrameAI 11 min 00 sec
35 s
PDF parse — composite geometry extraction
Span, height, bay count, composite beam notation, slab details, section sizes extracted into structured frame JSON.
1 min 22 s
3D BIM build — composite model
Frame JSON → 3D BIM. Composite beam sections (steel + slab), member tags, fixed-base supports, EN 1991 loading applied.
3 min 48 s
EN 1994-1-1 composite beam checks
Shear connection §6.2, deflection §6.6, vibration §6.7. Stud count per §6.5.3. 28 composite beams across 3 phases.
2 min 15 s
EN 1993-1-1 steel frame analysis
Cross-section §6.2 + buckling §6.3 on all primary members. Connection design per EN 1993-1-8 (endplate + shear tabs).
2 min 55 s
Shop drawings + DSTV NC1 per phase
14-sheet shop drawing set per phase (plan, elevations, composite slab details, connection details, BOM). DSTV 7th edition NC1 for all steel members across 3 export batches.
Manual 22 hr 00 min
4 h
Composite geometry take-off
Read the PDF. Extract dimensions, composite beam notation, slab details, section sizes. Build geometry by hand.
5 h
EN 1994-1-1 composite beam design
Shear connection design per §6.2 (stud group), §6.5.3 (stud spacing), §6.6 (deflection), §6.7 (vibration). Repeat for 28 beams across 3 phases.
5 h
EN 1993-1-1 steel member analysis
Cross-section checks, buckling verification. Size revisions for any members exceeding utilisation limits.
5 h
Connection design per phase
Endplate and shear tab connections per EN 1993-1-8. Repeat across all 3 phases. Hand-calculate each connection.
3 h
Shop drawing prep + DSTV NC1 per phase
14-sheet shop drawing set per phase. Export DSTV NC1 by hand — one file per member per phase. Batch exports across 3 phases.
Output Artefacts

What FrameAI Structuralduced — in 11 Minutes

Every number traceable to a real FrameAI run. EN 1994-1-1 composite checks included. No marketing fiction.

3D BIM model of composite factory with utilisation heatmap
3D BIM model — composite frame with 120 mm concrete slab on steel decking. All 28 composite beams colour-coded by utilisation (0.00–0.79 range). HEA 400 columns, HEA 500 composite beams, fixed-base boundary conditions visible.
EN 1994-1-1 COMPOSITE BEAM UTILISATION SUMMARY
BeamSectionMax Util.Governing check
B1 (phase 1)HEA 5000.72§6.2 shear PASS
B2 (phase 1)HEA 5000.79§6.6 deflection PASS
B3 (phase 2)HEA 5000.75§6.2 shear PASS
B4 (phase 3)HEA 5000.68§6.7 vibration PASS
C1 (col)HEA 4000.61§6.3.1 PASS
Max utilisation: 0.79 on beam B2 — EN 1994-1-1 §6.6 deflection check (L/300). All composite beams verified. Stud spacing per §6.5.3.
EN 1994-1-1 composite beam utilisation report — max 0.79 on beam B2. All 28 composite beams verified: shear connection (§6.2), deflection (§6.6), vibration (§6.7). 19 mm × 100 mm headed studs, per EN 1994-1-1 §6.5.3.
EN 1993-1-8 CONNECTION DETAIL — COMPOSITE BEAM B2 / COLUMN C1
ENDPLATE
12 mm, S355
BOLTS
6 × M24 10.9
SHEAR TABS
2 × PL 150×10 mm
REFERENCE
§6.2.6 bolt group
Composite action: slab reinforcement continuous past connection
Studs at beam end: 4 × 19 mm × 100 mm headed studs
Weld sizing: per EN 1993-1-8 §4.5.3.2 — min 4 mm, max 0.7×t_min
Endplate moment connection + shear tabs at composite beam B2 / column C1. EN 1993-1-8 §6.2. Composite slab reinforcement continuous past connection. 4 × 19 mm headed studs at beam end per EN 1994-1-1 §6.5.3.
SHOP DRAWING — SHEET 5 OF 14, PHASE 1 FRAME 1 PLAN
DIMENSION ANNOTATIONS
Span: 30 000 mm
Bay spacing: 10 000 mm
Eaves height: 8 000 mm
MEMBER TAGS + COMPOSITE SLAB
C1, C2 — HEA 400, S355 J2 EN 10025-2
B1–B4 — HEA 500 composite, 120 mm concrete slab
Studs: 19 mm × 100 mm, per EN 1994-1-1 §6.5.3
Weld symbols per ISO 2553 · Part marks per EN ISO 4066 · Tolerance class TC2 per EN 1090-2 · Phase 1 of 3
Shop drawing sheet 5 of 14 — Phase 1 frame 1 plan view. Composite beam notation, 120 mm slab annotation, stud spacing per EN 1994-1-1 §6.5.3, member tags, and steel grade. Phase 1 of 3. Ready for the fab shop floor.
Free Download

Get the Full Deliverable Set

Everything FrameAI produced for this Shenzhen factory benchmark project — traceable, reproducible, EN 1994-1-1 composite checks included, across 3 phases.

Download the artefacts

These are the exact outputs from the 11-minute FrameAI run. All 3 export phases included.

Full Shop Drawing Set (14 sheets × 3 phases, PDF)
Plan, elevations, composite slab details, connection details, BOM — all 3 phases
DSTV NC1 Export — All 3 Phases
7th edition ASCII, hole blocks, all geometry, phase-batched
EN 1994-1-1 + EN 1993-1-1 Calculation Report (PDF)
Composite beam utilisation, stud spacing, steel member checks, buckling verification
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Shop drawings PDF DSTV NC1 (3 phases) Calc report
Benchmark Review

"The composite beam design was always the bottleneck — EN 1994-1-1 stud spacing calculations, deflection checks at L/300, vibration analysis. FrameAI handled all of it in a single run, including the 3-phase export split. For our Shenzhen project with 2 400 tonnes across 3 phases, that 11-minute figure is credible. The manual alternative is 3 days of detailed calcs and then a week of drawing production."

— A senior structural engineer at a Shenzhen-based engineering consultancy, asked to review FrameAI output against their own manual workflow

Note: This is a benchmark project review, not a paid client testimonial. No logo. FrameAI does not currently have a logo-bearing commercial customer.

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